Air suspension module expedition under left end of dash. If you have a manual transmission, a manual transfer case and manual lockout hubs, you can tow your fourwheeldrive vehicle with all four wheels down and. So that would be a very different mechanism than a typical transfer case which switches power to the front wheels on and off with a lever. The yellow and orange were to thick even on the oem plug to remove. Page 2 2003 expedition navigator workshop manual page 2 of 18 the 4wd shift motor is controlled by the 4wd control module which shifts the transfer case shift motor between high range a4wd, 4wd high, and 4wd low modes. Ford expedition 20072012 repair manual factory manual. How do you remove the transfer case on a 1999 ford expedition. The ford expedition 2007 2008 2009 2010 2011 2012 repair manual it is the only factory service manual that can be found on the internet and it is the best. New transfer case shift motor from 1afwm00008 1a auto shows you how to repair, install, fix, change. Buy a 2004 ford expedition transfer case motor at discount prices. Ford bw54 transfer cases, borg warner 54 transfercase, bw 54 transfercase, ford bw54 transfercases the bw54 is a ford brand transfer case that comes with an aluminum transfer case and is chain driven. No matter the job, your 1999 ford expedition demands trusted brand parts and products to keep it running. Ford expedition f150 mkx navigator black shift knob cover wrap oem 7l7z7l468c fits. Ok i am working on a 1999 ford expedition 4x4 eddie b.
The ford dana 20 transfer case is gear driven with a cast iron case. See all transfer case for ford expedition if youre looking to upgrade or repair your ford expedition with a transfer case auto parts warehouse is here for you. Refer to wiring diagrams cell 59 expedition, navigator, generic electronic module for schematic and connector information. The dash switch works by sending power to an electric transfer case shift motor, that shifts the transfer case for you. Print, read or download a pdf or browse an easy, online, clickable version. Find your owner manual, warranty here, and other information here. Order now and get to choose from a huge product selection backed by the best brands in the market. Access quick reference guides, a roadside assistance card, a link to your vehicles warranty and supplemental information if available. In the beginning, ford used manual locking hubs on their 4wd vehicles. All our 2004 ford expedition transfer case inventory come with a 1year warranty, free shipping and 30day money back guarantee. Next, follow your owners manual for differential and transfer case fluid changes even if you dont use your 4wd very often. I need detailed steps on how to remove the transfer case on a 1999 ford expedition.
In my expedition 98 the a4wd worked, but the 4x4 hi or low did not. Designed utilizing the latest technology, this product by skf features premium quality and will perform better than advertised. Ford motor company has assembled this expedition special service vehicle ssv modifiers guide to assist vehicle modifiers in producing safe and quality. Bw54 transfer case disassembly and troubleshooting youtube. How much fluid does the transfer case of a 1999 expedtion. Midwest transmission an automotive parts remanufacturing and rebuilding can help you with your bw4406. Thinking of replacing your ford expedition transfer case switch. Choose top quality brands a1 cardone, dorman, replacement, skp. Need to replace your ford expedition 4x4 transmission transfer case shift motor. Ford expedition transfer case fluid replacement cost estimate.
Did you change them on the transfer case you installed. Bw4406 transfer case ford manual transmission transfer cases. What could be better than a highquality ford expedition transfer case offered with an amazing low price guarantee. Transfer case general information 1998 expedition navigator workshop manual diagnosis and testing procedure revision date. Im not familiar with many folks who have successfully rebuilt one of these transfer cases in shop, usually based on the level of damage found to the internal components. The most recently reported issues are listed below. Transmission problem 2001 ford expedition v8 all wheel drive automatic i put a rebuilt transmission and a low milage transfercase in my 2001 expedition. Air suspension module navigator under left end of dash. Ford expedition replacement transmission and transfer case. Fullsize ford truck transfer cases blue oval trucks. Page 1 1998 expedition navigator workshop manual page 1 of 64 section 30807a. The brake subsystem sends the following information signals to the 4wd system. The hub then remains in the locked position as long as the transfer case.
I got to looking around on the motorcraft site and found wh. The cost of this service or repair can vary by location. Dorman 600928 transfer case shift motor for select ford lincoln models. Ford bw54 transfer cases, borg warner 54 transfercase. Ford expedition transfer case switch transfer case. Where is the transfer case clutch relay located on a 1998 ford expedition. The borg warner part time transfer case was utilized by ford motor company in 1995 to 1999 in the explorer. It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. Also please check out the statistics and reliability analysis of ford expedition based on all problems reported for the expedition. Full time, chain drive, aluminum case, manual shift.
It is drivers drop and it was available with a couple different low range ratios. Ford full size 4x4 transfer case fluids torque king 4x4. Ford now recommends mercon lv in all transfer cases. The 4wd control module will provide the ivd brake system with current clutch duty cycle and whether or not ivd may command the clutch duty cycle.
The transfer case can either be shifted manually, or by a dash mounted selector switch. The solidstate clutch is dutycycled by the 4wd control module to activate the 4wd clutch within the transfer case. Understanding the 4wd in your ford blue oval trucks. We here at auto parts warehouse want to make sure youre happy with your car part purchases. Ford expedition owners have reported 20 problems related to transfer case under the power train category. No matter what you need for your ford expeditions transfer case, from. No matter the job, your 2006 ford expedition demands trusted brand parts and products to keep it running. What transfer case fluid does my full size ford 4x4 take. Motorcraft transfer case manual lever position sensor. Zumbrota rtc4406f4m remanufactured transfer case info.
The transfer case was offered as either a part time or full time torqueondemand unit, making it suitable for ford s awd expedition model. Then shop at 1a auto for a high quality, aftermarket transfer case motor replacement for your ford expedition at a great price. The borg warner bw4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. Unless youre driving a ford super duty f250 f350 or something really old, you likely have a switch on your dash to activate your 4wd. Ford expedition transfer case motor auto parts warehouse. Ford f150,expedition,f250 9509 f4tz7b215a transfer case output shaft seal. Update link to ford service manual for the transfer case disassemblyreassembly i couldnt find any good info at the. Reference is made to the current ford expedition workshop manual for appropriate service front, transfer case and gas tank skid plates 4x4 only.
Buy a 2000 ford expedition transfer case motor at discount prices. Ford dealership diagnosed it to be the transfer case shift motor. Below you will find a detailed list of bw4406 replacement transfer cases and parts that we can supply including. Electric shift, a new shift motor is included, with torque on.
Usa standard gear ztbk4406 transfer case bearing and seal. This unit is similar in design to the bw4405 however the bw4406 has larger components, shafts, chain and sprockets required to support heavier loads, these units are. New transfer case shift motor from 1a auto shows you how to repair, install, fix, change. Im guessing all i would need is the manual 4x4 transfer case, front diff plunger and all the linkage and hardware for the tcase.
I had to remove the wires from the harness it came with. Transfer case, refer to section 30807 of the appropriate model year workshop manual. Need electric shift motor for transfer case wiring diagram. Ford expedition 4x4 transfer case motor ford expedition. Buy high quality used 2008 ford expedition transfer case cheap and fast. Ford expedition transfer case auto parts warehouse. The awd works by always putting power to the front wheels where the differential decides which wheel to put it to, right. In this video we show you how to maintain your transfer case fluid every 30k miles. Ford f150 ford super duty manual transfer case shifter knob new oem 4l3z72ab. Manual transmission parts for ford expedition for sale ebay.
Motorcraft mercon lv ford approved in all transfer cases now. Nv271 manual and nv273 electric, made by new venture. How to replace transfer case shift motor 9702 ford expedition. All our 2008 ford expedition transfer case inventory come with a 1year warranty, free shipping and 30day money back guarantee. Abs control module expedition left side of engine compartment. People have done it, and its been asked in the superduty forum. The bw4406 was introduced by ford in the 1996 f150, this transfer case is also used in f250, ford excursions and lincoln navigators. Transfer case refer to wiring diagrams cell 34 expedition, navigator, allwheel drive for schematic and connector information. Apdty 711039 transfer case shift motor fits 20082011 ford expedition 20092011 ford f150 20082010 lincoln navigator 20102011 lincoln mark lt replaces 8l1z7g360ab. The two work in tandem to deliver your engines power to your vehicles wheels. In this video i go over some important information about using the wrong fluids in your transfer case. Some say you can tap the transfer case motor with hammer, but gently and it may come to life. The owners manual says to use mercon so i was going to go ahead and use mercon v. Simple repair, complete replacement, or a full rebuild.
This can happen with both manual and automatic transmissions that work with transfer cases. Transfer case for 1999 ford expedition village ford. Abs control module navigator left side of engine compartment. Oem automatic locking hubs with heavyduty manual locking hubs to improve traction.
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